Updated July 10, 2023

Why Your Generator Keeps Shutting Off – (13 Reason) Prepared For Any Failure

Generators are important devices that provide electrical power in times of need. They are widely used in various applications such as in households, offices, and construction sites.

However, there are times when generators unexpectedly shut off, causing inconvenience and frustration to users. In this post, we will discuss the reasons your generator will not start and what you can do to solve the issue.


(13 Step) Why Does My Generator Keep Shutting Off?


There are many reasons why a generator may keep shutting off. It could be due to a lack of fuel, a clogged fuel filter, a faulty spark plug, a low oil level, an overloaded circuit, a faulty voltage regulator, a malfunctioning carburetor, a dirty air filter, a defective ignition coil, or an old generator.

(13) Causes of Generator Failure Your Generator Troubleshooting After Starting,

  • Lack of Fuel
  • Clogged Fuel Filter
  • Faulty Spark Plug
  • Defective Ignition Coil
  • Low Oil Level
  • Oil Sensor Failure
  • Overloaded Circuit
  • Faulty Voltage Regulator
  • Malfunctioning Carburetor
  • Dirty Air Filter
  • Fuel Shutoff Valve
  • Choke Position
  • Old Generator

1. Lack of Fuel


One of the most common reasons why a generator keeps shutting off is due to a lack of fuel. If the fuel tank is empty or the fuel level is too low, the generator will not be able to run. Make sure to check the fuel level and refill the tank if necessary.


2. Clogged Fuel Filter


A clogged fuel filter can also cause a generator to shut off. Over time, dirt and debris can accumulate in the fuel filter, preventing fuel from flowing into the engine. This can cause the generator to stall or shut off. To solve this issue, clean or replace the fuel filter regularly.


3. Faulty Spark Plug


A spark plug that is worn, fouled, or damaged can cause your generator to shut off. The spark plug is responsible for igniting the fuel and air mixture in the engine, and if it is not functioning properly, the engine may not start or may shut off unexpectedly. Regularly inspect and clean your generator’s spark plug, and replace it if it is damaged or worn.

Follow the manufacturer’s recommendations for spark plug replacement intervals, and make sure to use the correct type of spark plug for your generator. If you are unsure of how to inspect or replace the spark plug, consult the owner’s manual or a professional technician.


4. Defective Ignition Coil


The spark that ignites the fuel in the engine can be generated by the ignition coil. If the ignition coil is defective, it may fail to produce the necessary spark, causing your generator to shut off.

This can be a tricky issue to diagnose and repair, and it is best to have a professional inspect and repair the ignition coil.


5. Low Oil Level


The generator engine needs oil to lubricate its moving parts. If the oil level is low, the engine may overheat and shut off. Make sure to check the oil level regularly and refill it if necessary.

Related: How Much Oil Does A Generator Take?


 6. Oil Sensor Failure


Your generator’s oil sensor is responsible for monitoring the oil level and pressure, and if it fails, it can cause the generator starts but won’t stay running. The oil sensor sends a signal to the engine control module (ECM) to shut off the engine if the oil level or pressure drops too low.

If the oil sensor is faulty, it may send an incorrect signal to the ECM, causing the generator to shut off even if the oil level and pressure are within normal limits.

Regularly checking and maintaining your generator’s oil level can help prevent oil sensor failure. If you suspect there is an issue with the oil sensor, have it checked and replaced by a professional technician


7. Overloaded Circuit


There is a specific amount of power provided by a generator. If too many electrical devices are connected to the generator, it may overload and shut off.

Make sure to calculate the total wattage of the devices you plan to connect to the generator and make sure it does not exceed the generator’s maximum capacity.


8. Faulty Voltage Regulator


The voltage regulator is responsible for maintaining a consistent output of electricity from your generator. If the voltage regulator is faulty, it may not be regulating the voltage properly, causing your generator to shut off.

This can be a complex issue to diagnose and repair, and it is best to have a professional inspect and repair the voltage regulator.


9. Malfunctioning Carburetor


The carburetor is responsible for mixing air and fuel in the correct proportion before it enters the engine. If the carburetor is malfunctioning, it may not be delivering the correct fuel-to-air ratio, causing your generator to run poorly and shut off.

A dirty carburetor can also cause this issue. To resolve this problem, the carburetor may need to be cleaned or rebuilt.


10. Dirty Air Filter


A dirty air filter can also cause your generator to shut off. The air filters prevent dirt, debris, and other particles from entering the engine. The engine can’t get as much air as it would like because of the filter becoming clogged.

This can cause the engine to run poorly and eventually shut off. To prevent this from happening, it is important to regularly clean or replace your generator’s air filter.

Related: How To Clean Air Filter Portable Generator?


11. Fuel Shutoff  Valve


If your generator keeps shutting off, it may be due to the fuel shutoff valve being turned off. This is a safety feature that shuts off the fuel supply to the engine to prevent fires or explosions.

However, if the valve is accidentally turned off or left off, it can cause the generator to shut off. Check that the fuel shutoff valve is in the correct position and turned on. If it is off, turn it back on and restart the generator.


12. Choke Position


Another potential issue that can cause your generator to shut off is having the choke in the wrong position. The choke regulates the flow of air and fuel to the engine during startup, and if it is in the wrong position, it can cause issues with the engine’s performance.

Make sure the choke is in the correct position according to the manufacturer’s instructions. If you are unsure of the correct position, consult the owner’s manual or a professional technician. Additionally, make sure the choke is not stuck in one position, as this can also cause issues with the generator’s performance.

Related: How To Use Choke On Portable Generator?


13. Old Generator


If your generator is old and has been used for a long time, it may be more prone to shutting off. Parts may be worn out or damaged, causing the generator to malfunction. In this case, it may be time to consider replacing your generator.


Conclusion: Generator Not Starting Troubleshooting


if your generator keeps shutting off, it can be frustrating, especially during power outages. There are many reasons why this might happen, including issues with fuel, filters, spark plugs, oil, circuits, and various parts of the generator. Regular maintenance and repairs are essential to ensure that your generator is always ready when you need it.


FAQs: Why Would a Generator Stop Working?


Why does my generator stop working after it starts?

This could be due to a variety of reasons such as a lack of fuel, a dirty air filter, a faulty spark plug, or a malfunctioning carburetor.

How do I clean a clogged fuel filter?

You can clean the fuel filter by removing it from the generator and washing it with a cleaning solution.

Can I overload my generator?

No, if too many electrical devices are connected to the generator, it may overload and shut off. Make sure to calculate the total wattage of the devices you plan to connect to the generator and make sure it does not exceed the generator’s maximum capacity.

When should I replace my generator?

If your generator is old and has been used for a long time, or if it has frequent and persistent issues, it may be time to consider replacing it with a new one.